This paper focused on identification, isolation and assessment of risk prone activities in the industry with the view of mitigating/preventing injuries on people/workers, damages to equipment and above all providing safe working environment. The method adopted involves the risk analysis of selected industrial activities, identification of some parameters against risk format and evaluation of risk assessment model by weighing the probability of an event occurring against its consequences. Six case studies of job activities/operations were evaluated and subjected to risk assessment using risk matrix. Analyses of critical components that constitute hazard to suit the risk severity of high, medium and low risks were presented. Results showed that operations associated with high risk regime on implementation of risk management model were mitigated to low risk and situation brought under control or eliminated.
Risk is the probability of damage, loss, injury or any negative occurrence caused by negligence which may be avoided by planned actions [1]. The two elements of risk are the likelihood that hazard may occur and the consequence of such occurrence. Damages to humans/equipment (always referred to as: man, machine and material) are the results of accident occurring. However, situation exists where something goes wrong but with no consequence of damage or injury, and may be given no attention as such is regarded as a near miss. It is convenient to consider risk on the conditions of whether the occurrence, action or situation was planned, under control or normal without which risk may either cause damage/ injury or both.
Identification of risks in the workplace is possible if one knows what hazards are and how to identify them correctly. Hazards are objects or situations that have the potentials of causing harm to the health of workers [2]. For instance, hazards can be constituted by objects at heights, sharp objects, working at heights, toxic substances, compounds of hydrogen and carbon under pressure etc. Hazards can be classified into physical, chemical, psychological, and biological hazards. Meanwhile, the current study concentrated on the physical and chemical hazards.
The determination of risk from any harm can be estimated by considering the likelihood of the harm occurring and also its consequences. To estimate the likelihood of the harm occurring, control measures are provided. For the consequence of harm to be estimated, considerations are made on the part of the body to be affected and the nature of the harm [3], evaluating its level of severity from slightly harmful, moderately harmful, harmful, highly harmful and extremely harmful. A risk matrix is a useful tool employed in rating of risk severity [4].
Risk mitigation refers to the prevention, eradication, control or removal of what in the nature of operations may cause harm to the people, by making decisions of sufficient precautions [5]. Before any risk can be mitigated; the preventive measures must be put in place [6]. However, as a rule of thumb, risk mitigation is not intended to be static; one can try one approach, monitor its success and reevaluate with time. Some basic job operations that require risk mitigation and the risk preventive measures needed to put them under control are as listed in (Table 1).
Apart from risk mitigation as a tool for accident prevention, other ways of guiding against accidents include use of personal protective equipment, good housekeeping practice, etc.
Accident can be caused by unsafe condition(s) (working in a slippery surface or noisy environment, using faulty equipment); acts of god (lightening or thunder strike) or unsafe Act(s) (operating without authority, operating carelessly, operating with over-confidence). Among some careless acts which lead to unpleasant event are smoking in an unauthorized environment, cigarettes not well disposed after smoking overloaded electrical joint and welding without taking precaution. These acts can lead to fire outbreak. Incidences of fire outbreak constitute hazards. Fire, a chain reaction which involves fuel, oxygen and heat can be extinguished by removal of any of the three essential components (fuel, oxygen and heat) [2,8].
It is therefore pertinent and a good practice to conduct detailed risk assessment and mitigation strategies to be put in place prior to establishment of workshops, factories or industries.
Table 1: Job Classification and Risk Preventive Measures
S/N | Job Operations | Risk preventive measures |
1 | Welding
| Use of Personal Protective Equipment Provision of lock out/Tag out Provision of Fire Extinguisher/Fire water Isolation of flames and combustible items |
2 | Grinding | Use of Personal Protective Equipment Provision of lock out/Tag out Availability of Fire water Availability of coolant |
3 | Drilling, Shaping, Turning Milling, Cutting
| Use of Personal Protective Equipment Provision of lock out/Tag out Availability of Fire water Provision of coolant Provision of standby power plant Availability of Oil absorbent liquid/powder Provision of job safety analysis |
4 | Pump Installation/Services
| Use of Personal Protective Equipment Provision of lock out/Tag out Identification of the suction and discharge pipes Provision of a well stated job safety analyses and Pump couplings Provision of standby power plant Provision of Oil absorbent liquid/powder |
5 | Flange/Blind Couplings | Use of Personal Protective Equipment Provision of lock out/Tag out Identification marks on the blinds/flanges Provision of a well stated job safety analyses Provision of standby power plant Pump shutdown Availability of Oil absorbent-liquid/powder |
6 | Fixing of Bulbs/Lamb holders | Use of Personal Protective Equipment Provision of lock out/Tag out Provision of a well stated job safety analyses Provision of ladder Provision of fire extinguisher/water Avoiding overloaded-electrical joint |
7 | Preventive/Corrective maintenance on Survival Capsule | Use of Personal Protective Equipment Provision of lock out/Tag out Provision of a well stated job safety analysis Availability of life rafts Provision of fire extinguisher/water |
8 | Preventive/Corrective maintenance on Turbines | Use of Personal Protective Equipment Provision of lock out/Tag out Provision of a well stated job safety analysis Availability of public address system Provision of fire extinguisher/water Provision of fire standby generator |
9 | Refrigerator Maintenance | Use of Personal Protective Equipment Provision of lock out/Tag out Provision of a well stated job safety analyses Provision of fire extinguisher |
10 | House Ventilation and Air Condition (HVAC) Unit- Preventive/Corrective maintenance | Use of Personal Protective Equipment Provision of lock out/Tag out Provision of a well stated job safety analysis Availability of public address system Provision of fire extinguisher |
11 | Working at elevated height | Use of Personal Protective Equipment Provision of lock out/Tag out Provision of a well stated job safety analyses Availability of ladder |
Source: [7]

Figure 1: Risk assessment and mitigation process
Table 2: Consequence Scenario
Consequence | Considerations | |||
| Safety/Health | Damage to Community | Environmental Impact | Financial Impact |
I | Minor Impact on worker | Minimal to none | No response needed | - |
II | No impact on Public/Treatment to worker | Insignificant | Little response | Minor |
III | Major Injury to Worker | Little to Community | Major response to community | Industry |
1V | Impact on worker/site | Large to Community | Major response | Industry |
In detailed risk management procedures, job safety evaluation are conducted, supervisor’s role in risk mitigation identified, interpretation of the probability and consequence scenario performed and then using the risk assessment matrix; the level of risk is determined. HIRA [9], simply categorized basic steps in risk management as hazard identification, risk assessment, risk analysis and monitor/review
Job Safety Evaluation
This includes the process of identifying hazards associated with a job and determining detailed ways of controlling the hazards. It could also be described as a thinking accident prevention tool. In carrying out job evaluations, the basic steps to be followed include:
Select the job to be evaluated
Separate the job into its basic stages
Indicate the hazards accompanying every stage
Bring out ways to control/mitigate the hazards in every stage
Carry out the job, taking into considerations, the safety methods and precautions of the work in process
Roles in Risk Mitigation
The roles in risk mitigation process can simply be represented in the flow chat (Figure 1). The Job/operation is subjected to hazards evaluation and hazard control sought for. If hazard(s) is mitigated, proceed on the job otherwise direct issues to management. The management will then approve the risk mitigation team/supervisor, who will conduct the risk assessment by preparing report and recommending risk reduction measures. If risk is mitigated to acceptable stage, proceed on the job otherwise stop the job and proceed on more detailed analysis
Interpretation of the Probability Scenario
Following the likelihood of event occurring, the probability scenario was denoted with A, B, C, D and E such that:
Probability of event ‘A’ occurring = Impossibility
Probability of event ‘B’ occurring = May not occur
Probability of event ‘C’ occurring = Likely to occur sometime
Probability of event ‘D’ occurring = Likely to be isolated
Probability of event ‘E’ occurring = Likely to repeat
Interpretation of the Consequence Scenario
The consequences were classified into four categories (I - IV) with the considerations on safety /health, damage to community, environmental and financial impact as shown in (Table 2)
Table 3: Risk Assessment Matrix Probability Consequence
No | I | II | III | IV |
A | ############## | ############## | ############## | ############## |
B | ############## | ############## | ############## | ############## |
C | ############## | ############## | ############## | ############## |
D | ############## | ############## | ############## | ############## |
E | ############## | ############## | ############## | ############## |
Table 4: Key
############## | High Risk |
############## | Medium Risk |
############## | Low Risk |
Risk Assessment/Analysis
Considering the basic roles/steps in risk mitigation and control since injuries/damages happen as a result of accident, the Risk Assessment Matrix (Table 3-4) was deployed in the risk analysis. The decision model is related such that risk would be evaluated/controlled as an interception of probability and consequence of event as shown in Equation 1 (Adapted from WHO, 1999 Risk Assessment Equation)
R = Pe X Ce
(1)
Where R = Risk
Probability of an event
Consequence of the event
Therefore, using risk matrix, level of risk was determined at the interception of the probability scenario (row) and consequence scenario (column).
With the risk matrix in (Table 3), every hazard can be analyzed and controlled/mitigated for the safe running of activities.
Case I: Working in an Elevated Height
Applying the risk management procedure to evaluate the risk involved in a welding technician carrying out construction works in an elevated height, near a petrol filling station.
Hazards Relating to Working in an Elevated Height, Near a Petrol Filling Station
Elevated height
Petrol
Sharp objects
Likelihood and Consequences of Working in an Elevated Height, Near a Petrol Filling Station
The risk is likely to occur and the consequence may involve major impact on workers/public, serious damages to firm and public.
Following the risk matrix: The probability and consequence scenario fall under “high risk” (ie ‘C’ under ‘IV’, in the risk matrix).
Risk Preventive Measures of Working in an Elevated Height, Near a Petrol Filling Station
The preventive measures are as listed below:
Provision of standing ladder or crane
Provision of fire extinguishers
Provision of fire water
Fire fighters standing by
All electrical connections switched off
Petrol station shutdown
Worker puts on safety belt while at work
Personal protective equipment worn during operation
Isolation of flames and combustible materials
Removal of sharp objects
Risk Mitigation of Working in an Elevated Height, Near a Petrol Filling Station
With these preventive measures, the risk may not occur and the consequence will involve minor impact on worker, minimal to public and no response will go to the firm regarding the risk.
Following the risk matrix, the probability and consequence scenarios now fall under “low risk” (ie ‘B’ under ‘I’, in the risk matrix).
With low risk, it is now brought under control.
Note that these steps can also be applied while welding in any confined space, especially in offshore locations.
Case II: Drilling Operation
To evaluate the risk involved in carrying out drilling operation
Hazards Associated with Drilling Operation
Fluid (Oil)
Rotary motion of the drill bit
Sound/Noise
Likelihood and Consequences of Drilling Operation
The risk is likely to occur and the consequence may involve major impact on worker and serious damages to firm/Community.
Following the risk matrix: The probability and consequence scenario fall under “high risk” (ie ‘C’ under ‘IV’, in the risk matrix).
Risk Preventive Measures on Drilling Operation
Use of Personal Protective Equipment
Provision of lock out/Tag out
Availability of Fire water
Provision of coolant
Provision of standby power plant
Availability of oil absorbent-liquid/powder
Risk Mitigation of Drilling Operation
With these preventive measures, the risk may not occur and the consequence will involve minor impact on worker and no response will go to the firm regarding the risk
Following the risk matrix: The probability and consequence scenario now fall under “low risk” (ie ‘B’ under ‘I’, in the risk matrix)
With low risk, it is now brought under control
Case III: Flange/Blind Couplings
To produce Flange/blind couplings
Hazards Associated with This Operation
Fluid flow while at work which can lead to oil spills
High pressure of the discharged fluid
Likelihood and Consequences of Flange/Blind Couplings
The risk is likely to occur and the consequence may involve major damage/impact on workers/public and serious financial impact to firm
Following the risk matrix: The probability and consequence scenario fall under “high risk” (ie ‘E’ under ‘IV’, in the risk matrix)
Risk Preventive Measures on Flange/Blind Couplings
Use of Personal Protective Equipment
Provision of oil absorbent-foam/powder/liquid
Provision of lock out/Tag out
Identification marks on the blinds/flanges
Provision of a well stated job safety analyses
Pump shutdown
Provision of standby power plant
Risk Mitigation of Flange/Blind Couplings
With these preventive measures, possibility of the risk occurring is not there and the consequence will involve minor impact on workers/public and no response will go to the firm regarding the risk
Following the risk matrix: The probability and consequence scenario now fall under “low risk” (ie ‘A’ under ‘I’, in the risk matrix)
With low risk, it is now brought under control
Case IV: Fixing of Bulbs/Lamp Holders
To fix bulbs/lamp holders
Hazards Associated with Fixing of Bulbs/Lamp Holders
Elevated height
Flow of electricity while on duty
Overloaded electrical joints
Likelihood and Consequences of Fixing of Bulbs/Lamp Holders
The risk is likely to occur repeatedly when fixing bulbs/lamp holders and the consequence may involve major damage to worker(s) and serious financial impact will be done to the industry
Following the risk matrix: The probability and consequence scenario fall under “high risk” (ie ‘E’ under ‘III’, in the risk matrix)
Risk Preventive Measures on Fixing of Bulbs/Lamp Holders
Use of Personal Protective Equipment
Provision of lock out/Tag out
Provision of a well stated job safety analyses
Provision of ladder
All electrical connections switched off.
Risk Mitigation of Fixing of Bulbs/Lamp Holders
With these preventive measures, possibility of the risk occurring repeatedly is not there and the consequence will involve minor impact on worker(s) and no response will go to the industry regarding the risk
Following the risk matrix: The probability and consequence scenario now fall under “low risk” (ie ‘A’ under ‘I’, in the risk matrix)
With low risk, it is now brought under control
Case V: Preventive/Corrective Maintenance on Survival Capsule Hazards:
Man overboard
Likelihood and Consequences of Fixing of Bulbs/Lamp Holders
The risk is likely to occur and the consequence may involve major damage to worker(s)
Following the risk matrix: The probability and consequence scenario fall under “high risk” (ie ‘E’ under ‘III’, in the risk matrix)
Risk Preventive Measures
Use of Personal Protective Equipment
Provision of lock out/Tag out
Provision of a well stated job safety analyses
Availability of life rafts
Well trained personnel on duty
Risk Mitigation in Maintenance on Survival Capsule
With these preventive measures, the risk may not occur and the consequence will involve minor impact on worker, non to public and no response will go to the firm regarding the risk.
Following the risk matrix, the probability and consequence scenarios now fall under “low risk” (ie ‘B’ under ‘II’, in the risk matrix).
With low risk, it is now brought under control
Case (VI): Preventive/Corrective Maintenance on Turbines Hazards:
Fire
Heat
Electric current
Likelihood and Consequences of Maintenance on Turbine
The risk is likely to be isolated when maintaining a turbine and the consequence may involve major damage to worker(s)/ community and serious financial impact will be done to the industry.
Following the risk matrix: the probability and consequence scenario fall under “high risk” (ie ‘D’ under ‘III’, in the risk matrix).
Risk Preventive Measures
Use of Personal Protective Equipment
Provision of lock out/Tag out
Provision of a well stated job safety analyses
Proper means of communication
Well trained personnel on duty
Risk Mitigation in Maintenance on Turbine
With these preventive measures, the risk may not occur and the consequence will involve minor impact on worker, minimal to public and no response will go to the firm regarding the risk.
Following the risk matrix, the probability and consequence scenarios now fall under “low risk” (ie ‘B’ under ‘II’, in the risk matrix).
With low risk, it is now brought under control
Injuries/damages happen as a result of accident and its consequence has far reaching effect on personnel and resources of any industry. Careful implementation of risk management procedure/model in risk assessment, mitigation and control is a panacea for providing safe working environment in industries. The study revealed that hazards and preventive measures depend on the type of job carried out. Therefore, to ensure safe and effective job delivery, hazards associated with operations should be properly identified, isolated and subjected to detailed risk assessment with view of preventing and/or mitigating the consequences thereby bringing it under control. Evident from the case studies of six selected operations, a general model can be followed in in risk analysis of job operations to bring any risk under control.
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